Silk Screen Printing Guide

silk screen printing Guide

Silk Screen Printing: The Most Common Printing Method for T-Shirts

Silk screen printing is one of the most widely used printing techniques for T-shirts. Almost all T-shirts, especially those used for branding, events, uniforms, and retail fashion, are printed using this method due to its durability, vibrant colors, and cost-effectiveness for bulk production.

Why Is Silk Screen Printing Used for T-Shirts?

1️⃣ Long-Lasting Prints – The ink is absorbed into the fabric and cured with heat, making the design resistant to fading, peeling, and cracking even after multiple washes.
2️⃣ Vibrant and Bold Colors – Silk screen printing allows for rich, opaque colors, even on dark-colored T-shirts.
3️⃣ Ideal for Bulk Orders – The setup process makes it cost-effective for printing hundreds or thousands of T-shirts, which is why it’s commonly used for:
✔Corporate Uniforms
✔Event and Promotional T-Shirts
✔Sports Jerseys
✔Retail and Fashion T-Shirts
4️⃣ Versatile Printing on Different Fabrics – Works well on cotton, polyester, and blended fabrics, making it suitable for almost all T-shirts.
5️⃣ Customizable Designs – Can be used for logos, graphics, text, and branding elements, making it the preferred choice for company uniforms and custom T-shirts.

Is Silk Screen Printing Used for All T-Shirts?

🔹 Mostly Yes! – The majority of printed T-shirts on the market are made using silk screen printing.
🔹 Exceptions: Some high-detail designs or one-off custom prints may use DTG (Direct-to-Garment) or heat transfer methods instead.

Conclusion

Silk screen printing is the go-to method for printing T-shirts due to its high quality, durability, and cost-efficiency. Whether for branding, uniforms, events, or retail, it remains the most commonly used technique in the T-shirt printing industry.

💡TIPS: Almost all T-shirts you see are printed using silk screen printing, especially those with 1-2 color designs, making it the most common and durable printing method.

Silk Screen VS Digital Printing

FeatureSilk Screen Printing T-ShirtDigital Printing T-Shirt
Cost-effectivenessBest for bulk ordersBest for small quantities
Minimum Order Quantity (MOQ)50 pieces or moreNo Minimum Order
Design ComplexityCost-effective for 1-2 color designsIdeal for multi-color and photo-quality prints
Best Use CaseUniforms, bulk brandingPersonalized designs, small runs
More About Digital Print

File Type To Print

For silk screen printing, we accept PDF files with vector graphics and AI (Adobe Illustrator) files to ensure the highest print quality. Vector files allow for crisp, scalable designs without losing resolution.

We do not accept PNG or raster images as they are pixel-based and may result in blurry or low-quality prints. If you only have a PNG, we recommend converting it into a vector format before submission.

AI or PDF

PDF files with vector graphics and AI (Adobe Illustrator) files to ensure the highest print quality. Vector files allow for crisp, scalable designs without losing resolution.

JPG BMP PNG

JPG, PNG, BMP as they are pixel-based and may result in blurry or low-quality prints. we recommend vector format before submission.

Outline Your Artwork

Please make sure to convert all fonts to outlines before submitting your design to ensures that the text appears correctly. Unconverted fonts may cause unexpected changes to your artwork.

Type Of Silk Screen Printing

Silk screen printing is the most common method for T-shirt printing, with several techniques, each offering unique effects for custom designs. Below are the methods we offer: Below is our silk screen printing guide to guide you the type of silk screen printing

showing a unknown asian mythical monster face on a white cloth using silk screen printing method

Standard Silk screen Printing

A widely used method that applies a single layer of ink per color, creating bold, vibrant designs with long-lasting durability. Ideal for simple logos and text-based designs.

Water-Based Silk Screen Printing – for light color T-shirt
Plastisol Silk Screen Printing – for dark color T-shirt

t shirt with neon color printing written spring break in neon blue and coconut trees in neon yellow on the t shirt

Neon Color Screen Printing

Uses bright, fluorescent inks that glow under UV light. This method is ideal for promotional events, nightlife apparel, and bold, high-visibility designs. It is a new technique for silk screen printing.

example of puff printing on a blue color t shirt with wording we only in pair, wording in red

Puff Print Lettering

Uses a heat-reactive ink that expands when cured, resulting in a raised, 3D effect. This method adds texture and depth to lettering and graphics.

black t-shirt with reflective printing on it, wording born to run

Reflective Printing

Uses special ink that reflects light, making designs highly visible in low-light conditions. It’s commonly used for safety wear, sports apparel, and high-visibility branding.

blue cloth using discharge printing method to show state of Georgia with Georgia word on it

Discharge Printing

Removes the fabric’s original dye and replaces it with a new color, resulting in a soft, natural finish. Best for 100% cotton garments, providing a no-feel print effect.

salmon orange cloth with distress and clear ink printing, a cow for decoration with cow town on top and barbecue festival wording below the cow

Distressed and Clear Ink

Distressed printing creates a vintage, worn-out look by partially fading the ink, while clear ink adds a glossy effect without color, enhancing the texture of the design..

example of foil printing that print its all about being gorgeous shining golden wording on the black cloth

Foil Printing

A special technique for silk screen printing T-shirt that applies a metallic foil layer to the design, creating a shiny, reflective finish. It’s ideal for luxury branding and eye-catching designs.

Available in gold, silver, bronze, metallic red, green, blue, check with us for more color

Glitter Printing

Infuses glitter particles into the ink to produce a sparkling, textured finish. It’s perfect for fashion designs, event merchandise, and standout branding.

Printing Size

Choosing the right printing size is crucial for achieving the best design impact on your custom T-shirts. Here are some common print size ideas:

A3 Size: 29cm x 40cm
A4 Size: 20cm x 29cm
A5 Size: 15cm x 21cm
Logo Printing: 10cm x 10cm
Sleeve Printing: 8cm x 8cm*

A4 Size Printing

Covers a noticeable portion of the chest or back without being too overwhelming. Dimension: 20cm x 29cm

A3 Size Printing

A standard size for bold logos, graphics, or promotional designs covering most of the chest area. Max Dimension: 29cm x 40cm

A5 Size Printing

Works well for minimalist logos, small emblems, or promotional tags.
Dimension 15cm x 21cm

Logo Printing

Ideal for company logos or subtle branding. Commonly used for uniforms and corporate wear. Dimension 10cm x 10cm

Sleeve Printing

Perfect for adding small text, branding, or a stylish touch to T-shirt sleeves.
Dimension: 8cm x 8cm*